Efficient thermoforming with Ecoplastomer®: lower temperatures, higher sustainability
In our pursuit of sustainable manufacturing solutions, we have partnered with the West Pomeranian University of Technology in Szczecin to explore the potential of Ecoplastomer® PP 70, made solely from post-consumer recycled content, through the thermoforming method.
Through this research, we have demonstrated that our material offers a key advantage: it allows for thermoforming at lower temperatures, making the process more energy-efficient and environmentally sustainable.
Research and development
Within the university’s advanced laboratory, a 2mm plate of our material was created using a press. This plate was then subjected to the thermoforming process, where it was heated and formed into a sample product.
Key benefits of using 100% PCR content TPE Ecoplastomer® in thermoforming
The sample shown in the photo demonstrates how effective thermoforming with our 100% post-consumer recycled content thermoplastic elastomers (TPEs) can be at a lower (of even 20 up to 30°C) temperature compared to traditional polypropylene.
“This lower temperature requirement emphasizes the energy efficiency of our process, making it a more sustainable alternative,”
said Katarzyna Pokwicka-Croucher, Founder and CEO of Ecopolplast.
Fully circular TPE components
TPE made from 100% recycled content enables the production of parts through thermoforming. These circular raw materials are not only environmentally friendly but also versatile. They can be used to create closed, hollow products through laser welding, making them ideal for a variety of applications.
Understanding thermoforming
Thermoforming is a manufacturing process in which a plastic sheet is heated to a specific temperature and then formed into a desired shape. This technique is well-suited for creating complex shapes and is recognized for its efficiency and cost-effectiveness.
Sustainable future
We are exploring various manufacturing methods using Ecoplastomer® granules with a vision of creating a sustainable future. Our goal is to reduce our carbon footprint and contribute to the circular economy. The capability to produce high-quality, fully recyclable TPE components is in line with our mission to innovate responsibly.
Conclusion
Our research, in collaboration with the West Pomeranian University of Technology, highlights the potential of producing products from post-consumer recycled TPE. As we continue to refine this process, we are confident that TPEs made from 100% recycled plastic and tyre rubber crumb will play a crucial role in the future of sustainable manufacturing.
By investing in research and adopting innovative techniques, we are paving the way for a greener, more sustainable industry.
Reach out to our R&D department for further information about Ecoplastomers application opportunities:
